Sustainable Energy Solutions for Rice Mill Plant

Rice milling industry is one of the most energy consuming industries. A rice mill consumes energy forms in terms of water, air, steam, electricity, and labor. In a rice mill, some of the operations are done manually namely, cleaning, sun drying, feeding paddy to the bucket elevators, weighing and packaging, etc. While water is employed for soaking and steam generation, it is  Electricity the guzzler being the main energy source for these rice mills. Electricity is also used to operate motors, pumps, blowers, conveyors, fans, lights, etc. 

The variation in the consumption rate of energy through the use of utilities during processing is a huge factor of production for the final cost of the finished product.  Through ongoing efforts have yielded results, only a few have radically improved their energy efficiency levels. Old locally available technologies and incompetent, the absence of technical training in available technical personnel are some of the root causes.  

Consumers and regulators today are becoming stringent about environmental issues such as pollution and global warming. Existing Rice mill plant & upcoming rice mill projects located anywhere in the world have realized the need for rice mill solutions that act proactively & that outline macro as well as detailed policy for evolving energy concept in order to ensure energy-savings and green practices. These enable the processes to be both cost-effective and environmentally friendly and enable greater returns.

SOME SUSTAINABLE ENERGY SOLUTIONS FOR RICE MILL PLANT

Few Rice Mill Project Consultants and even some Rice Mill Engineers & Designers are offering services like energy audit, executing energy saving processes and equipment, employing renewable energy for energy cost reductions as well risk reduction against energy hazards. Transparent processes are being implemented to allow knowing electrical safety measures, energy consumption patterns, energy wastage in each process,  & if energy savings are possible and the what-if scenarios to calculate the project cost vis a vis savings payback. 

One of the greatest sustainable measures is to effectively employ and monetize wastage for creating useful products. Rice being a nature’s bounty- offers many uses even after the main kernel has been removed.

The two most important waste to use products are Rice bran oil & biogas from rice husk. Rice bran is perhaps the healthiest cooking medium with an ideal balance of polyunsaturated fats (PUFA) and monounsaturated fats (MUFA). Rice bran oil is made from bran and is rich in Vitamin E and makes for an excellent antioxidant. 

It has been used in the edible oil industry for quite some time. Rice husk is one of the by-products of rice processing has a high combustion value (75%) and high calorific value. This makes for an easily available, convenient and cheap renewable energy source. As Rice husk has also a small bulk density making it easy to transport, it is a convenient fuel for the biomass/rice husk power generation system. Many mills now recycle rice husks to greatly reducing the operating cost, increase operation efficiency and achieve greater returns from the rice milling plant. 

  

Different Types Of Machinery For Grain Processing

When crops are harvested, several irrelevant items get carried away with them. These items are required to be separated from the crops so as to begin the rest of the process. Various equipment is designed to take care of such a process. Grain Processing or Grain Refinement is that process which involves the alignment of grains with the help of grain processing equipment, by introducing more and more grain boundaries which halts the movement of dislocations and improves the strength of the material.

However, refining grains degrades the nutrients to a certain extent, which is why whole grains are considered to be more nourished and good for health. The technique of refining Grains is uncomplicated but tedious. It used to consume a lot of time to crush the grains earlier in order to obtain wheat flour. But machines have simplified the task. There are numerous kinds of Grain Machinery available in the market.

Destoner

It is used for destoning process which is a removal of stones and clods from soil ridges. It can be used for a variety of grains such as Rice, Wheat, Paddy, etc. It is helpful in controlling dust from the Rice Mill. It's fast, reliable, effective, and gives a stable running. There are four types of Destoners:-

1. Buhler Type Destoner
2. Highly Effective Destoner
3. Low Power High-Efficiency Destoner
4. Satake Type Destoner

Pre Cleaner

This Grain Processing machine separates all sorts of big or small dust particles from Wheat or Paddy. It comes armed with the high-efficiency blower to suck out all the impurities from the grain. The machine sports a very sturdy design for lifelong durability. It is compact, which gives the user an extra benefit of saving space. Also, the machine doesn't feature any opening for dust leakage and neither it demands a regular maintenance as compared to traditional cleaners. There are two types of Pre Cleaners:-

1. Rotary Pre Cleaner
2. Vibro Cleaner

Gravity Sorter

Gravity sorter or separator is slightly different from its counterparts. The process of this machine differentiates it to a certain extent. It separates diverse grains from admixture, impurities, insect damage, and immature kernels by pressurizing the deck with air. It comes with adjustable air fans to control the volume of air distribution as per the need. The machine is ponderous, thus ensuring lifetime longevity. It demands least maintenance and operates sleekly. There are two kinds of Gravity separators:-

1. High-Efficiency Gravity Sorter
2. Satake Type Gravity Sorter

General Length Grading

Graders are those efficient machines which can categorize the grains into various categories depending on their length. They are the most relevant part of all modern Rice/Paddy Mills. Through such grading machines, Rice/Paddy can be divided into five different groups as per their extent. The machinery is compact and well-structured and gives a stable performance.

Nextech Solutions in Delhi is a seasoned consultancy firm consisting of proficient individuals rendering quality service to its clients. One can contact for installation of Mill Machineries.

Article Source: Ezine Articles

How to Establish a Mustard Seeds Oil Mill Plant

Starting a mustard oil mill project does not demand massive machinery operations; anyone who thoroughly understands the procedure and has right equipment can work on the plan. The business setup won't require a great space for machinery placement, all you need it is, to begin with, the traditional program and converting it into an oil mill plant.

Steps to follow to establish a Mustard Seeds Oil Mill Plant:

1. Search for the appropriate land

The primary factor that you should keep in mind is to look for a place that has easy availability of raw material, i.e., mustard seeds. Marketing is an essential point that impacts any business. Once, you have found the place, start looking for the area where you can set up mustard oil machines. If you don't have a huge budget, get an idea of the mustard oil mill plant cost to make your dream come true.

2. Get some knowledge about the Mustard Oil Operation

Every year, mustard grow in plenty amount. The cost of raw material relies on the availability and quality of ingredients required for the milling of oil. To take the things smoothly; proper processing of seeds, packing, and shipment is necessary. Once your plan is ready, start working on trials and get an estimation of the profit amount.

3. Research on Mustard Oil Production Process

The Milling process is straightforward: the mustard seeds are extracted from mustard plants (sarso in Hindi), yellow and black varieties are considered best for oil processing technique. The color of oil depends on the type of species used to extract the oil.

After the selection of seeds, they are sent for quality testing; moisture test, impurity test, color test and ingredient content test are some of the standard examinations done on the raw material. After this, the raw material is received by the cleaning section, here, stone and wood particles are removed from the stock.

The cleaned seeds are directed to the storage container; they go through hoopers for intensive cleaning. From this step, oil starts to process from the seeds and this step is known as for press processing. Before sending this oil to the next level, it is tested for moisture, temperature and oil content.

The crushed seeds are collected in the expeller area where they are precisely ground with the conveyers and elevators in the mustard oil machines. The produced oil is tested for impurity, thickness, and color. Then, the oil is sent to raw oil storing collector.

In the refining section, further impurities are removed from the stock and sent for the quality testing. The odor level is also checked in the tank. The processed oil is then passed through the filters for chemical and acid testing.

4. Packaging, marketing, advertising and distribution of processed Mustard Oil

The double filtered oil is then collected into storage tanks for final testing, if it has passed all the specifications, it is sent for packaging. The processed oil is packed and distributed to the store owners.

From the processed mustard seeds, pressed cakes are manufactured. These cakes are highly nutritious for animals. They are used as a supplementary agent in private farms and dairies. Hope! The above information helped you and enriched your knowledge for your next business idea.

Nextech Solutions is a Delhi-based rice and mustard oil milling consultancy assisting clients with their modern milling equipment.

Article Source:  Ezine Articles

Which Machine Is Good for Rice Mills, Satake or Buhler?

Rice is an important part of our food palate and diet. It is a staple food, grown widely in our agriculture-based country. The farmers grow it in the form of paddy crop, which is an inedible product in itself. Once harvested, paddy has to undergo proper treatment and de-husking procedures to reach its white known form that we eat. These procedures together are called the 'milling of rice'. It generally involves systems of pre-cleaning, dehusking, paddy separation, whitening or polishing, sorting, mixing, mist polishing and weighing steps. Technology has enabled the creation of very advanced machines in this sector currently that can very ably undertake these procedures.

The Satake and The Buhler machines are two of the most sought-after rice milling machinery with varied backgrounds and sound work-histories. Production of saleable rice on an industrial level is next to impossible without one of these or some other available machines with similar functionalities. Here, we shall try to analyze each one of these to demarcate the better one:

SATAKE MILLING MACHINE: It is a Japan-based company that commenced business in 1890. They were responsible for making Japan's first power-driven rice milling machine. It entered the Indian market scenario in 1996. They are basically famous for making genuine sturdy rice mill machinery set-ups with long-term values. Their overall handling and polishing of the grain is another positive on their side.

BUHLER MILLING MACHINE: Buhler is a German-based company, a country with not much rice production in itself. But, the Company has slowly worked its way to the top using extensive research and development. It began its services in India in 1992. The Buhler's are generally linked with better cleaning and de-husking process and are more automated. They have also further delved into the concepts of fortification of rice using the 'NutriRice' process.

Both these machines have their own sets of positives and negatives. They are both good machines. The decision as to which is better for a company should also depend on the perspectives and priorities of the set-up owners. Apart from that, the output given by them shall also depend on the input paddy as well as the quality of the training provided to the Human Resources handling these machines. It has been noted the time and again that a better worker brings out better work from the same machine. Thus, you can well choose any of these machines with some experienced pairs of hands.

Nextech Solutions is leading Rice Mill Plant Consultants in India that can help you commendably to take the right decisions in this as well as other related nuances.

Article Source: Ezine Articles

Technical Consultants for the Rice Milling Plant

Technical consultants for rice mill plants are mainly required to provide the consultation for setup and installments of the rice plant. They must be well experienced and trained with enhanced knowledge on rice milling technology of the latest kind. Consultants provide engineering, designing, study, and implementation of the process of setup. They are the Rice mill engineers and designers that provide comprehensive solutions for the rice processing industry. Whether you require consultation about Rice cleaning, milling, grading, rice blending, parboiling, automation or modernization then, technical consultants are the experts in the machinery of the rice plant and have great knowledge about the setup.

Advantages of Technical Consultation:

1. Consultants work in coordination with the clients and machinery suppliers so that the client receives the best equipment that is suitable according to their industry. You get an impartial advice on the selection of equipment based on the budget of the client.
2.  Consultants can suggest the best equipment suppliers for rice plant industry that are renowned and can set up the rice plant using the latest technology.
3.  Rice mill consultants suggest top - notch and affordable solutions to the clients for the rice milling plants.
4. With advice from the technical service provider, the clients get invaluable guidance in purchasing and setting up the rice mill plant.

Rice Mill Solution Provider in India

If you need perfection and an upgraded automated plant then Rice mill technical consultants are specialists in the field that infuse perfection in design and implementation. Consultants can assist clients from the beginning of the setup till the end by providing solutions that are perfect for the rice industry. You can get completely designed plants with top - notch equipment and machinery with consultation and supervision from consultants. With technical consultation by experts, your project can be completed timely and run smoothly.

Existing rice plants looking for modernization can get their plants scrutinized and examined by experts and then replace the old machines with a comprehensively automated plant which gives better quality and amount of rice processed. You can get cost-effective solutions for the machinery and at low investment, you will get higher returns. 

The manpower used will also reduce an automated machine require lesser employees and the setup will be energy-efficient too.Technical consultants' team is immensely knowledgeable about the techniques and technology used in the rice mill plant and you can easily reap the benefits of selecting high-quality equipment for the plant up-gradation or setup.

Nextech Solutions are Rice Plant Consultants in Delhi which checks the existing machinery & equipment, if technically suitable for the purpose in contemporary times.

Article Source: Ezine Articles

How to Measure Moisture Content in Rice

Moisture content is basically the weight of water that is contained in the rice or paddy which is expressed in percentage. This is referred to the wet basis that means the total weight of the grain inclusive of water.

Why is it important?

It is extremely important to measure the content of moisture in the rice because of the managing and marketing of paddy and rice. Due to different purposes of rice that depends on different ideal moisture contents makes the testing of accurate moisture content essential. If there are inaccurate measurements of moisture content, it can lead to different serious scenarios:

1. If the grain is extremely wet in the storage, it will get spoiled.
2. In case the grain is too solid means very dry, it will result in the weight loss of these grains that means loss in profit.
3. If paddy is harvested wetter than what is required, it will lead to extra drying cost and also loss in harvesting.
4. When rice is milled at wrong moisture content, there is lower head rice.
5. If you dry the paddy too far, it results in extra drying cost along with loss in the quality of the rice.

How to measure the moisture content?

There are two methods of measuring the moisture of content in grain:

1. Primary Method - It is based on the weight measurements such as infrared moisture balance and oven method.
2. Secondary Method - Electronic instruments are used in this method that makes use of electrical characteristics of grain.

When it comes to measuring the moisture content, there are a number of portable grain moisture meters that can be used. Make sure, when you are selecting a meter for this purpose, that it is suitable for the activity that you are going to use it for, such as milling grain or harvesting Paddy.

The type of portable moisture meter used in:

Harvesting - Here, to measure MC use a resistance moisture meter that can provide you quick results with small samples only. If you have low MC, you will have more losses from shattering and higher Mc will result in losses from poor grain quality.

Drying - The seeds should be dried below 12% and grains below 14% as improper drying will lead to low see and grain quality. In order to avoid any damage, dry the paddy within 24 hrs after the harvesting.

Storage - In the initial weeks and months, MC percentage should be 14% or less and in 8 to 12 months, it should be 13% or less.

Milling - The standard MC is between 13% and 14%.

Nextech Solutions is an Indian-based Rice Milling Plant Consultant with years of experience in the rice milling industry. They provide services like rice cleaning, rice processing, parboiling, drying, and grading.

Article Source: Ezine Articles

Advanced Rice Blending Solutions

Rice milling refers to the process of removing the hulls and bran from the raw paddy grains and thus producing polished rice. Rice is a crop that is rich in genetic diversity, having a thousand of variants grown worldwide. It is one of the most consumed cereals worldwide. Today, this grain is helping 2/3 of the total world population to sustain. It is life for thousands of people and is also deeply engaged in the heritage of several countries and societies including south Asian countries. About four-fifths of the world's rice is produced by the small-scale farmers and is consumed locally.

Milling refers to the process in which the grains are transformed in the suitable human consumption, and thus, it has to be done with utmost care to prevent the breaking of kernels and improving recovery. Rice grains also called as grains consist of brown rice and husk. Brown rice, in turn, consists of bran comprising the outer layer and the edible portion.

The extent of the recovery during the milling process is dependent on several factors like the degree of milling required a variety of paddy, quality of equipment used, the operator, etc. As and when the countries reach the self-sufficiency state of rice production, the demand of the consumer to get a better quality of rice increases. The quality of rice is hard to define in terms as it rests on the intended user and consumer of the grains.

The grain quality is not only proportional to the variety of rice, but also in the environment of production of crop, harvesting, processing as well as milling system.

The last step in the modern milling process is removing the broken rice grains from the milled rice with the help of blender machines. The screen separators and the sifters are used to separate the small broken rice, also known as brewer rice from the complete and large broken. Sifting also removes germs and brand and are present in the milled rice, even after the process of polishing and whitening.

The large broken and whole grains are either bagged for the customer delivery or are further processed through the length graders. From millers catering to the high end or export market, the length graders and the blending stations are used. The length grading process separates the broken rice from the large broken. Further, the rice blender helps in mixing the head rice and broken in right proportion as per the specification of the grade standards. For example, the premium grade rice in some countries allows for 95% head rice and 5% broken.

In usual rice-growing countries, the milled rice is marketed in bags, and thus, bagging stations form an integral part of the modern rice mill. The size of the bags is dependent on the requirements of the customers or suggestions made by rice mill consultants. The larger rice mills catering to the supermarket, milled rice are packaged in plastic packs of 2, 5, 10 and 20kg, and packaging is fully mechanized.

Blending station:- The rice blending solutions allows the mixing of the head and broken rice in the right proportion, as per the specifications of the grading standards.

With extensive experience in milling and grain processing, Nextech Solutions is a globally operating milling and plant designing consultant helping in grain processing, milling, and storage.

Article Source: EzineArticles