Sustainable Energy Solutions for Rice Mill Plant

Rice milling industry is one of the most energy consuming industries. A rice mill consumes energy forms in terms of water, air, steam, electricity, and labor. In a rice mill, some of the operations are done manually namely, cleaning, sun drying, feeding paddy to the bucket elevators, weighing and packaging, etc. While water is employed for soaking and steam generation, it is  Electricity the guzzler being the main energy source for these rice mills. Electricity is also used to operate motors, pumps, blowers, conveyors, fans, lights, etc. 

The variation in the consumption rate of energy through the use of utilities during processing is a huge factor of production for the final cost of the finished product.  Through ongoing efforts have yielded results, only a few have radically improved their energy efficiency levels. Old locally available technologies and incompetent, the absence of technical training in available technical personnel are some of the root causes.  

Consumers and regulators today are becoming stringent about environmental issues such as pollution and global warming. Existing Rice mill plant & upcoming rice mill projects located anywhere in the world have realized the need for rice mill solutions that act proactively & that outline macro as well as detailed policy for evolving energy concept in order to ensure energy-savings and green practices. These enable the processes to be both cost-effective and environmentally friendly and enable greater returns.

SOME SUSTAINABLE ENERGY SOLUTIONS FOR RICE MILL PLANT

Few Rice Mill Project Consultants and even some Rice Mill Engineers & Designers are offering services like energy audit, executing energy saving processes and equipment, employing renewable energy for energy cost reductions as well risk reduction against energy hazards. Transparent processes are being implemented to allow knowing electrical safety measures, energy consumption patterns, energy wastage in each process,  & if energy savings are possible and the what-if scenarios to calculate the project cost vis a vis savings payback. 

One of the greatest sustainable measures is to effectively employ and monetize wastage for creating useful products. Rice being a nature’s bounty- offers many uses even after the main kernel has been removed.

The two most important waste to use products are Rice bran oil & biogas from rice husk. Rice bran is perhaps the healthiest cooking medium with an ideal balance of polyunsaturated fats (PUFA) and monounsaturated fats (MUFA). Rice bran oil is made from bran and is rich in Vitamin E and makes for an excellent antioxidant. 

It has been used in the edible oil industry for quite some time. Rice husk is one of the by-products of rice processing has a high combustion value (75%) and high calorific value. This makes for an easily available, convenient and cheap renewable energy source. As Rice husk has also a small bulk density making it easy to transport, it is a convenient fuel for the biomass/rice husk power generation system. Many mills now recycle rice husks to greatly reducing the operating cost, increase operation efficiency and achieve greater returns from the rice milling plant. 

  

How to Establish a Mustard Seeds Oil Mill Plant

Starting a mustard oil mill project does not demand massive machinery operations; anyone who thoroughly understands the procedure and has right equipment can work on the plan. The business setup won't require a great space for machinery placement, all you need it is, to begin with, the traditional program and converting it into an oil mill plant.

Steps to follow to establish a Mustard Seeds Oil Mill Plant:

1. Search for the appropriate land

The primary factor that you should keep in mind is to look for a place that has easy availability of raw material, i.e., mustard seeds. Marketing is an essential point that impacts any business. Once, you have found the place, start looking for the area where you can set up mustard oil machines. If you don't have a huge budget, get an idea of the mustard oil mill plant cost to make your dream come true.

2. Get some knowledge about the Mustard Oil Operation

Every year, mustard grow in plenty amount. The cost of raw material relies on the availability and quality of ingredients required for the milling of oil. To take the things smoothly; proper processing of seeds, packing, and shipment is necessary. Once your plan is ready, start working on trials and get an estimation of the profit amount.

3. Research on Mustard Oil Production Process

The Milling process is straightforward: the mustard seeds are extracted from mustard plants (sarso in Hindi), yellow and black varieties are considered best for oil processing technique. The color of oil depends on the type of species used to extract the oil.

After the selection of seeds, they are sent for quality testing; moisture test, impurity test, color test and ingredient content test are some of the standard examinations done on the raw material. After this, the raw material is received by the cleaning section, here, stone and wood particles are removed from the stock.

The cleaned seeds are directed to the storage container; they go through hoopers for intensive cleaning. From this step, oil starts to process from the seeds and this step is known as for press processing. Before sending this oil to the next level, it is tested for moisture, temperature and oil content.

The crushed seeds are collected in the expeller area where they are precisely ground with the conveyers and elevators in the mustard oil machines. The produced oil is tested for impurity, thickness, and color. Then, the oil is sent to raw oil storing collector.

In the refining section, further impurities are removed from the stock and sent for the quality testing. The odor level is also checked in the tank. The processed oil is then passed through the filters for chemical and acid testing.

4. Packaging, marketing, advertising and distribution of processed Mustard Oil

The double filtered oil is then collected into storage tanks for final testing, if it has passed all the specifications, it is sent for packaging. The processed oil is packed and distributed to the store owners.

From the processed mustard seeds, pressed cakes are manufactured. These cakes are highly nutritious for animals. They are used as a supplementary agent in private farms and dairies. Hope! The above information helped you and enriched your knowledge for your next business idea.

Nextech Solutions is a Delhi-based rice and mustard oil milling consultancy assisting clients with their modern milling equipment.

Article Source:  Ezine Articles