Different Types Of Machinery For Grain Processing

When crops are harvested, several irrelevant items get carried away with them. These items are required to be separated from the crops so as to begin the rest of the process. Various equipment is designed to take care of such a process. Grain Processing or Grain Refinement is that process which involves the alignment of grains with the help of grain processing equipment, by introducing more and more grain boundaries which halts the movement of dislocations and improves the strength of the material.

However, refining grains degrades the nutrients to a certain extent, which is why whole grains are considered to be more nourished and good for health. The technique of refining Grains is uncomplicated but tedious. It used to consume a lot of time to crush the grains earlier in order to obtain wheat flour. But machines have simplified the task. There are numerous kinds of Grain Machinery available in the market.

Destoner

It is used for destoning process which is a removal of stones and clods from soil ridges. It can be used for a variety of grains such as Rice, Wheat, Paddy, etc. It is helpful in controlling dust from the Rice Mill. It's fast, reliable, effective, and gives a stable running. There are four types of Destoners:-

1. Buhler Type Destoner
2. Highly Effective Destoner
3. Low Power High-Efficiency Destoner
4. Satake Type Destoner

Pre Cleaner

This Grain Processing machine separates all sorts of big or small dust particles from Wheat or Paddy. It comes armed with the high-efficiency blower to suck out all the impurities from the grain. The machine sports a very sturdy design for lifelong durability. It is compact, which gives the user an extra benefit of saving space. Also, the machine doesn't feature any opening for dust leakage and neither it demands a regular maintenance as compared to traditional cleaners. There are two types of Pre Cleaners:-

1. Rotary Pre Cleaner
2. Vibro Cleaner

Gravity Sorter

Gravity sorter or separator is slightly different from its counterparts. The process of this machine differentiates it to a certain extent. It separates diverse grains from admixture, impurities, insect damage, and immature kernels by pressurizing the deck with air. It comes with adjustable air fans to control the volume of air distribution as per the need. The machine is ponderous, thus ensuring lifetime longevity. It demands least maintenance and operates sleekly. There are two kinds of Gravity separators:-

1. High-Efficiency Gravity Sorter
2. Satake Type Gravity Sorter

General Length Grading

Graders are those efficient machines which can categorize the grains into various categories depending on their length. They are the most relevant part of all modern Rice/Paddy Mills. Through such grading machines, Rice/Paddy can be divided into five different groups as per their extent. The machinery is compact and well-structured and gives a stable performance.

Nextech Solutions in Delhi is a seasoned consultancy firm consisting of proficient individuals rendering quality service to its clients. One can contact for installation of Mill Machineries.

Article Source: Ezine Articles

How to Measure Moisture Content in Rice

Moisture content is basically the weight of water that is contained in the rice or paddy which is expressed in percentage. This is referred to the wet basis that means the total weight of the grain inclusive of water.

Why is it important?

It is extremely important to measure the content of moisture in the rice because of the managing and marketing of paddy and rice. Due to different purposes of rice that depends on different ideal moisture contents makes the testing of accurate moisture content essential. If there are inaccurate measurements of moisture content, it can lead to different serious scenarios:

1. If the grain is extremely wet in the storage, it will get spoiled.
2. In case the grain is too solid means very dry, it will result in the weight loss of these grains that means loss in profit.
3. If paddy is harvested wetter than what is required, it will lead to extra drying cost and also loss in harvesting.
4. When rice is milled at wrong moisture content, there is lower head rice.
5. If you dry the paddy too far, it results in extra drying cost along with loss in the quality of the rice.

How to measure the moisture content?

There are two methods of measuring the moisture of content in grain:

1. Primary Method - It is based on the weight measurements such as infrared moisture balance and oven method.
2. Secondary Method - Electronic instruments are used in this method that makes use of electrical characteristics of grain.

When it comes to measuring the moisture content, there are a number of portable grain moisture meters that can be used. Make sure, when you are selecting a meter for this purpose, that it is suitable for the activity that you are going to use it for, such as milling grain or harvesting Paddy.

The type of portable moisture meter used in:

Harvesting - Here, to measure MC use a resistance moisture meter that can provide you quick results with small samples only. If you have low MC, you will have more losses from shattering and higher Mc will result in losses from poor grain quality.

Drying - The seeds should be dried below 12% and grains below 14% as improper drying will lead to low see and grain quality. In order to avoid any damage, dry the paddy within 24 hrs after the harvesting.

Storage - In the initial weeks and months, MC percentage should be 14% or less and in 8 to 12 months, it should be 13% or less.

Milling - The standard MC is between 13% and 14%.

Nextech Solutions is an Indian-based Rice Milling Plant Consultant with years of experience in the rice milling industry. They provide services like rice cleaning, rice processing, parboiling, drying, and grading.

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Why Should You Eat Parboiled Rice Every Day?

People often question that how come the Japanese are so fit and slim despite eating rice and noodles on a daily basis? While there are numerous reasons behind their physical dexterity, one vital fact is that they don't consume the regular white rice but parboiled rice. 

Parboiled rice, also known as converted rice, is the grain that is partially boiled in the husk in order to augment its nutritional profile for added benefits. But what benefits? While there are various kinds of rice grains ranging from white rice to brown rice to black rice, every specific variety has its own advantages. Parboiled Rice though stands a cut above them. Although it isn't yet officially declared as the healthiest rice (considering there are thousands of categories), it is certainly the most effective one for the following reasons: -

1. Increases Metabolism

Parboiled rice is a great source of vitamin B-9, or Folate. Since our body is dependable on the specified vitamin and amino acids, the compound helps increase the rate of metabolism. Half-cup cooked parboiled rice incorporates approximately 100 micrograms of Folate which is near thirty percent of the daily required quantity for both the men and the women.

2. Amplifies Levels Of Oxygen

Converted rice is also an excellent source of Iron. Half-cup serving of the grain incorporates approximately 1.4 milligrams of the element which is around 20 percent of the daily required quantity for both the men and the women. According to a study, Iron helps our body in sensing the levels of oxygen present in the tissues and furthermore distributes oxygen through our bloodstream.

3. Regulates The Activities Of Thyroid Gland

Utmost advantage of boiled rice is that it provides us with Selenium, a chemical element which help in regulating the thyroid gland via controlling the activities of thyroid hormones and thus, resulting in prevention of chubbiness or getting underweight. Half-cup of serving of cooked parboiled rice incorporates approximately 7.3 micrograms of Selenium radicals which is near 15 percent of the daily required quantity for both men and the women.

4. Prevents Cardiovascular Risks

Parboiled rice also contains Niacin i.e. Vitamin B3 which not only supports the metabolism of the body but also helps the cells in carrying out the necessary chemical reactions to breakdown fats, proteins, and carbohydrates into energy and thus keeps the cholesterol levels under control. Half-cup serving of parboiled rice incorporates approximately 1.8 micrograms of Niacin which is near fifteen percent of the daily required quantity for both the men and the women.

So, instead of believing in the half-authentic fact that eating rice regularly can make you obese, remember that daily consumption of parboiled rice is favorable for your body as it helps in maintaining good health. Converted rice is available for purchase mostly everywhere albeit it's a bit expensive as compared to white rice.

If interested in knowing more about rice grains, contact 'Nextech Solutions', India's leading Rice Mill manufacturing and consultancy firm.

Article Source: EzineArticles

How KRBL, India's Largest Basmati Exporter Rose To Fame

Rice is the staple diet of most of the people of the country. And when it comes to anything, a rational person will definitely prefer nothing except the best. And in the case of rice, the question does not even arise after you come across Basmati Rice or India Gate Basmati Rice to be on a clearer note. You can be dining in any corner of the world, you will be happy to find that the India Gate Basmati Rice is an integral ingredient of all the rice recopies out there.

It is correctly said that Basmati Rice is just the same as wine- the older the better. With a heritage which is approximately 120 years old, the production chain of this particular rice exporter is quite comprehensive. With the evolution and many other changes, finally in 1947, the main stream that is rice production had been chosen by the company owners. And today, it stands to be on the topmost position within its forte.

The core mandate of the KRBL rice exporter has always been on the size as well as its expansion. If we start to talk about the contact farming or the topic of milling operations, the vision was always vivid and huge. This is one of the main reasons of the rising potential of the firm.

KRBL has always strived for growth thus concluding to become the greatest.

The paddy rice mill plantations of this particular rice exporter are spread and located in astounding and populated places like Punjab and Uttar Pradesh. This is a clear cut indication of a better output thus leading to an increase in the sales and ultimately the turnover. The machinery being operated at all the production locations is much efficient which is good enough to maintain a consistency of produce which each and every possible grain.

Each and every organization has some social responsibility to complete. In a materialistic world like today's where most of the enterprises ignore this very fact for the sake of profits, KRBL rice exporter is one such enterprise which is not letting our trust and faith shake by producing husk-fuelled power in their production plants and thus completing its social responsibility.

KRBL is known to have successfully included 3 generations with the aromatic basmati rice grain. This is a fact f quite a surprise that it possesses a milling capacity of 195 metric tonne an hour; KRBL is the largest rice miller over and around.

Overall, it is an integrated as well as a well established player in the field of keeping the value of the basmati chain higher. Be it the process of having a perfect seed development, or modern farming procurement, or grading or processing, the branding and marketing of the basmati rice is commendable. The domestic sales comprise of 55% of the total sales and the rest amount being the exports to various other destinations.

Value added products are being products too which directly shows the outstanding working and production ability of the company which adds to the fame factor of the company.

Nextech Agri Solutions is a promising manufacturer and exporter of finest rice mill machinery and equipments and a leader in installing rice mill machinery. Visit: https://goo.gl/qj33Pz

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Rice Farming: Post Production, Harvesting And Drying

In many a developing country, 25 to 50% of the total grain value is lost between the harvest and consumption, mainly due to poor storage techniques, farm level wastage, and processing. This leads to lower incomes for farmers and higher prices for buyers. Further, there's a pressure on farmers to increase the production levels to attain higher rice yields and they end up using more land and fertilizers causing mass damage to the natural resources. This article aims at teaching you how to minimize grain losses and maintain rice quality for longer storage periods.

Step 1: Post production management

Post production management is all about how to handle the rice; from the time it's harvested to the time it's sold. Various processes such as cutting, hauling, cleaning and marketing the rice, etc. are involved. It's particularly important because it prevents both qualitative and quantitative loss and with a poor post production management, you're prone to losing as much as 50% of your total yield.

Step 2: Harvesting

This is simply a process of collecting the mature crop from the field; in our case, rice. Harvesting begins with cutting the crop and ends after it's been prepared to dry. It involves:

- Cutting

- Field drying

- Hauling

- Piling

- Threshing

- Cleaning

- Packing (to send it further for drying)

Harvesting at the correct time ensures that you get the maximum yield, diminishing quality degeneration. There are, however, certain physical losses one has to face during the harvesting operations. These are loosely based on the operations and machinery used during harvesting. These losses:

- Occur during cutting

- Occur during threshing and

- Occur during grain handlings

To minimize, it's important that you measure losses at each operation of harvesting and work upon it.

Step 3: Drying

The most critical operation once through the harvest, drying reduces the grain's moisture content to a safe level ideal for storing it for longer durations. Moisture laden grain is prone to discolouration, development of molds and pest infestation. It also reduces the seed's rate of germination, thus diminishing the overall grain quality. It happens when you:

- Wait too long before you begin drying

- Don't dry it long enough, whatever be your purpose

- Wrong techniques

Ideally, you should begin drying within 24 hours after the harvest. The grains should be dried down to different Moisture Content (MC) for different purposes.

- 14% or less MC for storing up to a few months

- 13% or less MC to store for 8 to 12 months

- 9% or less for storing more than a year

Drying techniques:

- Traditional systems: Sun drying, field drying and stacking

- Mechanical systems: Heated air drying, low temperature drying, solar drying and grain cooling

Nextech Grain Processing and Engineering is a rice mill plant consultant based in Delhi, India providing complete solutions for rice mill plant layouts, designing, detailed engineering and project coordination. Visit their website.

Article Source: EzineArticles.com